Conventional Machine shop

 

STAFF:

  1. Mr Gagandeep Singh (Technician)
  2. Mr Ranjeet Singh (Technician)
  3. Mr Dharampal (Helper)

 

List of Machinery:

  1. Conventional Lathe:

 

Make / No. of Machines

Panther /11, HGN / 01, Kirloskar / 01, GNM 22 / 01, HMT / 01

Title of the related experiment:

Machining of a cylindrical billet of mild steel.

A brief explanation of the usage of the said equipment

The conventional lathe machine has four jaw chucks mounted on a spindle driven with 3 phase induction motor of 2 HP. It is used to perform various operations like facing, turning, grooving, drilling, threading etc., with changeable tools. The machine is equipped with a gearbox to vary the gear ratio to work with different feed rates. With this machine, students should be able to:

·      Develop the skill to use the conventional machine.

·      To learn the usage of automatic feed.

·      Learn the machining of a variety of materials at optimum speed and feeds.

·      Perform a variety of tasks during their projects works.

·      To perform different machining operations like facing, turning, drilling, boring, reaming, threading, acentric turning, knurling, taper turning etc.

2.Shaper:

 Make / No. of Machines

KABIR INDIA / 01

Model

BS-12”

Title of the related experiment:

Prepare a V-Block of Cast Iron.

A brief explanation of the usage of the said equipment

It can be used in the machining of horizontal surfaces with changeable tools. It can also be used in v-groove cutting, grove cutting and spur gear cutting. It is of semi-automatic type of shaping machine with the angular adjustment of a clapper box. With this machine, students should be able to:

·      Develop the ability to machine safely and accurately a given billet according to the dimensions provided in the given drawing and by using many of the set-up and various machining operations associated with the shaper.

·      Understanding the working of various components during the quick return mechanism.

·      To learn the usage of automatic cross-feed system of shaping machines.

·      Learn the machining of various materials with different machinability at optimum stroke length and number of strokes per minute.

·      Perform a variety of tasks during their projects works.

3.Vertical Milling Machine:

Make / No. of Machines

BHAMBER (1), HMT (1). SIGMA / 01

Model

VM29

Title of the related experiment:

Demonstration of working of vertical milling machine using different milling tools.

A brief explanation of the usage of the said equipment

The plain vertical machines are characterized by a vertical spindle parallel to the column face and mounted in a sliding head that can be fed up and down by hand or power. With this machine, students should be able to:

·         Develop a basic understanding of the working principle of vertical milling machines.

·         Identify the various milling tools which can be used for different milling operations.

·         Analysis of various geometries which can be made in this machine

·         Use this machine to make components for various assigned project work. 

 4.Horizontal milling machine:

Make / No. of machine

Victoria / 01

Model

M.2.

Title of the related experiment:

Demonstration of working of horizontal milling machine using different milling tools.

Demonstration of milling indexing for making gears. 

A brief explanation of the usage of the said equipment

In a horizontal milling machine, as the name implies, the spindle is situated horizontally. The spindle rotates horizontally. An arbour is attached to the machine, which holds the cylindrical disk shape cutter, which cuts the metal workpiece. With this machine, students should be able to:

·         Identify the various milling tools which can be used for different milling operations.

·         Develop a basic understanding of the working principle of vertical milling machine.

·         Analysis of various geometries which can be made in this machine

·         Use this machine for gear cutting. 

5.Power hacksaw:

Make / No. of machine

Matchless / 01

Model

M300

Title of the related experiment:

Demonstration of mild steel plate cutting using a power hacksaw.

A brief explanation of the usage of the said equipment

This power hacksaw is a hydraulic control hacksaw Machine. It has been designed to cut quickly & accurately all materials from nickel and chrome steel to plastic. An automatic cut-out operates at the completion of the operation & the bow slide returns to the top position. The drive is given to the machine through V-Pulleys with provision to adjust the tension of the V-Belts fully. The shafts are fitted with taper and ball bearings which eliminate friction. With this machine, the students can able to:

·         Cut out the pieces for various purposes, such as sample preparation for the welding shop or fitting shop.

·         Cut samples for various projects.  

6.Tool and cutter grinder:

Make / No. of machine

Mitter India / 01

Model

MITTER-G

Title of the related experiment:

Demonstration of the formation of a single-point cutting tool.

A brief explanation of the usage of the said equipment

The tool and cutter grinder is used for sharpening and producing milling cutters such as drills, end mills, and step tools. It is also widely used for producing the tools needed in the woodworking and metal-cutting industries. With this machine, the students can able to:

·         Understand the working principle of tool and cutter grinder

·         Make a single point cutting tool.

·         Re-sharpen the tool for reuse.    

7.Radial Drill Machine:

Make / No. of machine

NAMIKI MACHINE MFG. CO. LTD.  / 01

Model

VE-C

Title of the related experiment:

Demonstration of drilling of a mild steel plate

A brief explanation of the usage of the said equipment

It is a type of drilling machine which is used to drill the holes at the given radial distance when the component size is larger in terms of height with respect to the work table. With this machine, the students can able to:

·          Learn the working of drilling.

·          Make a drill hole of the required diameter on a workpiece. 

8.Slotter:

Make / No. of machine

GURDEV BHOGAL INDIA / 01

Model

GUR-B

Title of the related experiment:

 Demonstration of formation of internal keyways in spur gear.

A brief explanation of the usage of the said equipment

It is a reciprocating machine in which the ram which holds the tool reciprocates in the vertical direction, and the cutting process is done only in the downward stroke and not in the downward stroke. This machine is similar to a shaper or planar machine. With this machine, the students can able to:

  • Cut grooves, keyways and slots of various shapes.
  • Make regular and irregular surfaces, both internal and external.